Dynamics & Lightweight Construction
Less mass.
More dynamism.
Lightweight and structural modules for highly dynamic robotics, automation and industrial applications with the highest demands on movement, stiffness and efficiency.
Areas of application
Robotics · Automation · Medical Technology
BENEFITS FOR YOUR APPLICATION
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reduced moving system masses
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higher dynamics & clock speed
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structurally integrated functional interfaces
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stiffness-optimized structures
up to
+15%
faster cycle times
up to
+13%
longer service life
up to
-6%
Energy consumption
Fewer interfaces. Faster implementation.
Development, integration and industrialization of complex structural, lightweight and functional systems for mechanical engineering, robotics and industrial applications.
System Architecture & Integration
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Technical concepts for structural and functional assemblies
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Space, load and integration analyses
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Interface, packaging and system architecture
Development & Design
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Development of complex lightweight and multi-material assemblies
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Structural, housing and functional integration
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FEA simulation, functional and load validation
Prototype construction & validation
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Functional prototypes and technical demonstrators
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Testing, stress tests and validation
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Integration of mechanical, electrical and functional systems
Industrialization & Small Series Production
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System development suitable for manufacturing and assembly
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Quality assurance and technical documentation
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Small-batch production-ready structural and integration solutions
Use Case 01: Functionally Integrated Multi-Material Assembly
Gripper housing in lightweight construction
Challenge
A lightweight, rigid and functionally integrated gripper housing was required for a highly dynamic production plant.
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Integration of electronics, cable systems and mechanical components
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high dynamics, stiffness and installation space requirements
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protected and virtually enclosed guidance of sensitive peripherals
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Lack of composite and multi-material expertise at the customer's site
Solution
VELA developed and delivered a ready-to-assemble multi-material assembly as a fully integrable system solution .
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CFRP metal housing with high stiffness and low weight
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Integration of cables, connectors and functional components within the structure
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Development for manufacturability including design, strength analysis and industrialization
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pre-assembled module instead of complex individual part integration
Result
The customer received a fully integrated system assembly from a single source – including development, supplier management and final assembly.
Customer benefits:
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No additional supplier coordination required
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Maximum usable interior space thanks to thin-walled CFRP structure
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protected and neatly integrated cable and function routing
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simplified assembly and faster integration into the overall system
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reduced moving masses combined with high structural stiffness
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higher dynamics and increased cycle time of the system
Leichtbau
Carbon-Monocoque & Spaceframe-Rahmen
Fahrwerk
Pushrod-Fahrwerk für maximale Fahrdynamik
TOTAL VEHICLE
Entwicklung & Projektkoordination
KLEINSERIE
Prototypen- & Serienvorbereitung
up to
20%
higher clock speed of the overall system
up to
33%
more construction space
up to
48%
faster final assembly
Use Case 02: Housing and structure development for medical technology
Neonatal transport incubator for mobile use
Challenge
A safe, hygienic and mass-producible housing system for medical technology use had to be developed for a portable baby incubator.
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high demands on safety, hygiene and reliability
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complex housing and structural components
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Approval and documentation requirements
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economic implementation up to series production
Solution
VELA developed and industrialized the complete housing and structure concept as a regulatory-compliant system solution.
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Development of housing, structural and connecting elements
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Strength calculation and technical validation
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Design suitable for manufacturing and assembly
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Supplier management and industrialization
Result
The customer received a production-ready and approval-oriented system solution from a single source – from design to industrialization.
Customer benefits:
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one central contact person instead of several suppliers
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Approval-oriented development from the outset
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Support with technical documentation and verification
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hygienic, easy-to-clean and serviceable assemblies
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safe and economical series production
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rapid industrialization and market launch
Leichtbau
Carbon-Monocoque & Spaceframe-Rahmen
Fahrwerk
Pushrod-Fahrwerk für maximale Fahrdynamik
GESAMTFAHRZEUG
Entwicklung & Projektkoordination
KLEINSERIE
Prototypen- & Serienvorbereitung
Less coordination effort .
One partner instead of several suppliers.
Increased product safety.
Through approval-oriented development.
Faster time to market.
Through integrated development and industrialization.
Use Case 03: Load-bearing modules for mechanical engineering
Support structure for automated production facilities
Challenge
A highly resilient structure for an automated production plant had to be developed that combines stiffness, installation space and manufacturing requirements.
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high static and dynamic loads
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limited construction space
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Design suitable for assembly and manufacturing
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Economic implementation for small series
Solution
VELA developed a load-bearing structural module including design, construction and manufacturing concept.
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FEM-based structural development
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stiffness-optimized metal construction
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Manufacturing-oriented assembly development
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Support until industrialization
Result
The customer received a robust and integrable structural platform for series production.
Customer benefits
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higher structural stiffness
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lower development costs
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assembly-optimized components
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economical production
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shortened project durations
Leichtbau
Carbon-Monocoque & Spaceframe-Rahmen
Fahrwerk
Pushrod-Fahrwerk für maximale Fahrdynamik
GESAMTFAHRZEUG
Entwicklung & Projektkoordination
KLEINSERIE
Prototypen- & Serienvorbereitung
